Customized small rubber wheels iron core and silicone roller wheel
Customized Small Rubber Wheels with an iron core and silicone roller wheel offer superior durability and precision. These high-quality wheels are designed for smooth, quiet operation in various applications. The iron core ensures strength, while the silicone roller wheel provides excellent grip and flexibility. Perfect for industrial, automotive, or DIY projects, they resist wear, heat, and chemicals. Custom sizes, shapes, and hardness available. Ideal for conveyor systems, machinery, and robotics.
Product Description
| Product name |
Customized silicone rubber wheel |
| Material |
silicone from USA/Japan import |
| Application |
hot stamping machine |
| Features |
high temperature resistant |
| Hardness |
20-90 shore A |
| Size |
According your deawing |
| Color |
orange |
| Work temperature |
250-350ºC |
| MOQ |
1 pcs |
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Product Advantages
Hot stamping wheels, also known as hot stamping foils, provide a range of advantages for manufacturing processes. Here are some of the benefits of using hot stamping wheels:
1. Durability: Hot stamping wheels provide a long-lasting and durable finish that is resistant to wear and tear. This ensures that the product looks great even after prolonged use.
2. Versatility: Hot stamping wheels can be used in a variety of industries and applications, from automotive to packaging and printing. This makes them a versatile choice for businesses looking to improve their branding and product quality.
3. Customizability: Hot stamping wheels can be customized to meet specific branding and design requirements. This means that businesses can create unique product designs that stand out from the crowd.
4. Efficiency: Hot stamping wheels are quick and easy to apply, making them a cost-effective option for businesses looking to streamline their manufacturing processes.
5. Environmentally-friendly: Hot stamping wheels are a more environmentally-friendly option compared to other printing and coating methods. The process requires no solvents or chemicals, resulting in less waste and pollution.
Overall, hot stamping wheels provide a range of benefits that can help businesses improve their product quality, efficiency, and sustainability.
Production Process
Custom Silicone Roller Production Steps:
The production of custom silicone rollers involves a detailed and precise process to ensure high-quality, durable, and application-specific products. Below are the key steps in the manufacturing process:
1. Rubber Formula Development:
- Requirement Analysis: Based on the customer's application needs (e.g., temperature resistance, hardness, chemical resistance), our engineers develop a tailored rubber formula.
- Material Selection: High-grade silicone rubber and additives are selected to achieve the desired properties, such as elasticity, durability, and resistance to wear and tear.
2. Rubber Compounding:
- Mixing Raw Materials: The selected silicone rubber and additives are precisely weighed and mixed to create a homogeneous compound.
- Uniform Consistency: The compounding process ensures the rubber mixture has consistent properties, such as hardness, tensile strength, and thermal stability.
3. Rubber Mixing Test:
- Quality Verification: Samples of the compounded rubber are tested to verify their mechanical and chemical properties.
- Adjustments: If necessary, the formula is fine-tuned to meet the required specifications before proceeding to production.
4. Production Process:
- Molding: The rubber compound is molded into the desired shape using precision molds. For silicone rollers with iron cores, the iron core is integrated during this stage.
- Vulcanization: The molded rubber undergoes vulcanization (curing) at high temperatures to enhance its strength, elasticity, and durability.
- Surface Finishing: The rollers are trimmed, polished, or textured according to the customer's requirements (e.g., smooth, grooved, or patterned surfaces).
5. Quality Inspection:
- Dimensional Accuracy:Each roller is measured to ensure it meets the specified dimensions and tolerances.
- Performance Testing: The rollers undergo tests for hardness, compression resistance, and chemical resistance to ensure they meet industry standards.
- Visual Inspection: The surface finish and overall appearance are checked for defects or imperfections.
6. Packaging and Shipping:
- Protective Packaging: The finished silicone rollers are carefully packaged to prevent damage during transit. Custom packaging options are available upon request.
- Documentation: Each shipment includes necessary documentation, such as test reports and certificates of compliance.
- Timely Delivery: The products are shipped to the customer within the agreed timeframe.
By following these meticulous steps, we ensure that every custom silicone roller meets the highest standards of quality, performance, and reliability. Whether you need standard or highly specialized rollers, our production process is designed to deliver products that exceed your expectations. Contact us today to discuss your customization needs!
Company Profile
Decai Honorise is a leading manufacturer of heating transfer field, one-stop service comprehensive enterprise. The products involves the following major aspects:High-precision hot stamping silicone rubber roller and wheel,gravure printing rubber roller and various industrial rubber rollers,Thermal transfer film labels and in-mold labeling,Heat transfer machine and hot stamping machine.Integrating production, sales and R&D together. In strict accordance with printing industry standards for production and management. We're own scientific formula, precise processing methods and superb grinding technology, we provide high-quality products with advanced production equipment and strong technical force.
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FAQ
1.Are you a manufacturer?
Yes, Actually we have our own factory in wenzhou city of China. This website is our second account.
2.Can you provide samples?
Yes, we can provide you samples for quality checking. Please let us know your requirements, then we can arrange samples according to your requirements.
3.How can we guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment.
4.This is the first time to buy the silicone rubber roller, what information I need to provide in order to get a price?
1)Size Specification,such as inner diameter,outer diameter and length
2)Hardness:30-90 Shore A can be choose
3)How many pcs do you need?
5.How can we contact you as soon as possible?
We are always available on WhatsApp, Wechat. You can also reach us by email. You are welcome to send us any questions anytime and we will reply you.
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