Product description
Static Generator is a high-precision static electricity generator designed specifically for IML (In Mold Labeling) process, aiming to solve industry pain points such as inaccurate label positioning and poor adhesion. By precisely controlling the strength and distribution of the electrostatic field, this device can stably adsorb IML labels onto the surface of the mold, ensuring zero displacement and wrinkles of the labels during the injection molding process, significantly improving product yield and production efficiency. It is suitable for high demand fields such as food packaging, home appliance panels, and automotive interiors.
For the core requirement of IML Label Static Electricity. In traditional IML technology, labels are prone to displacement due to airflow or mold vibration, resulting in pattern misalignment or edge warping. Through the uniform static electric field generated by the electrostatic device, the label can be instantly adsorbed to the predetermined position of the mold. Even when facing complex surfaces or micro patterns, millimeter level precision bonding can be achieved, completely eliminating the problems of bubbles and edge glue overflow. S
Specially designed for IML Label Injection process optimization, this equipment integrates an intelligent control system that can seamlessly collaborate with injection molding machines. Its built-in sensor can monitor the mold status in real time, automatically trigger static electricity generation at the moment of mold opening, and synchronously complete label positioning; During the injection molding stage, the static electric field is automatically turned off to avoid static electricity interference with resin flow.
IML static generator can be used in manufacturing to reduce waste from production processes. They can be used to electrostatically charge materials, such as plastic pellets or powders, which can then be attracted to surfaces or shaped into desired forms without the need for additional chemical binders or other processing aids.
Why IML Uses Static generator?
Usually ,about 18-40micron IML,The label itself has static electricity statics , no need to add additional static electricity. It may due to the transport time is too long, resulting in the loss of static electricity of the film, only need to use the static charger to add some static electricity for it can reuse.
Product display
| Product Model |
ESD61000-2 |
ESD61000-2A |
| Output Voltage |
0.1~20kV+5% |
0.1~30kV+5% |
| Energy StorageCapacitance |
150pF+10%Replaceable) |
150pF+10%(Replaceablel |
| Discharge Resistor |
3300+5%6(Replaceable) |
330Q+5%(Replaceable) |
| Current Rise Time |
0.6~1ns |
0.6~1ns |
Advantages of electrostatic generators
1. High precision positioning The fitting error between the label and the mold is less than 0.1mm, reducing the rate of defective products.
2. Improve efficiency Reduce single labeling time by 30%, suitable for high-speed production lines.
3. Adapt to complex shapes Can handle surfaces and irregular labels without the need for additional mechanical structures.
4. Reduce material costs Reduce the use of glue or double-sided tape, which is environmentally friendly and cost-effective.
Static generators are an excellent tool for creating iml label designs that are both efficient and effective. These generators allow you to automate the creation of your labels, saving you time and money in the process.
Using a static generator for iml labels is a smart choice for businesses of all sizes. By automating the label creation process, you can avoid time-consuming manual work and focus on core business operations instead. This will ultimately lead to increased productivity and a greater return on your investment.
Another great benefit of using a static generator for iml labels is the added flexibility it provides your business. These generators allow you to quickly and easily customize your label designs, making it easy to create new labels for different products and promotions. This can ultimately help you stay ahead of the competition and keep your customers engaged.
Whether you need to create labels for food packaging, personal care items, or even industrial products, a static generator for iml labels can help. With its efficient and streamlined approach to label creation, this tool is an essential asset for any business looking to streamline its operations and increase its bottom line.
In conclusion, if you're looking to improve your label design process and increase your business's bottom line, using a static generator for iml labels is an excellent choice. By automating your label creation process, you can increase productivity, flexibility, and ultimately achieve your business goals. So why wait? Start exploring your options today and take advantage of all the benefits a static generator can offer!
Features and Use
1. Portability: Some static charge machines are portable, making them easy to move around and use in different locations.
2. Multiple output options: Static charge machines can have multiple output options, including blowing ionized air, pulsed DC voltage, and spot charging.
3. Safety features: Some static charge machines have built-in safety features, such as automatic shut-off when the tool is not in use, to prevent electrostatic discharge accidents.
How to operate
How to package
About our company
Decai Company, a Wenzhou-based industrial leader, bridges quality and efficiency in decorative solutions. With 20 years of expertise, the company excels in manufacturing IML labels, heat transfer printing systems, and silicone components, serving industries from plastics to timberwork. Its 10,000 sqm factory, staffed by 220 professionals, underscores its capacity to deliver 30 million sqm of products annually.
Decai's global reach-40% of exports to Northeast Asia and 20% to North America-is bolstered by certifications like SGS and CE,ensuring compliance with international standards. The firm's dual role as a manufacturer and trader allows tailored solutions,while its $15 million USD sales value highlights financial stability. By prioritizing R&D and customer collaboration, Decai continuously refines its offerings, from static charging machines to sustainable packaging aids.
Trust Decai to transform your product's appeal while optimizing costs and turnaround times.
Feedback
FAQ
1. What is the working principle of an electrostatic generator?
An electrostatic generator generates an electrostatic field through a high-voltage power supply, which charges the surface of an object and enhances the adsorption force of materials such as labels and films. In the IML (In Mold Labeling) process, static electricity ensures that the label is accurately attached to the mold, avoiding bubbles or displacement, and improving production yield.
2. How to install Static Bar with Generator?
1. Positioning: Fix the electrostatic rod parallel to 5-10cm above the mold to ensure coverage of the label area;
2. Wiring: Connect the power supply and controller, and the grounding wire should be independently connected to the low impedance grounding terminal;
3. Debugging: Set the ionization intensity through the controller (recommended initial value: mid-range), observe the label adhesion effect, and make minor adjustments.
3.what can you buy from us?
heat transfer film,hot stamping foil,in mold label,silicone rubber roller,rubber roller,static generator
4. Are you original equipment manufacturers
Yes, we are a leading manufacturer of electrostatic devices in China
5. What is the voltage when the machine is working?
Working Voltage 20-30kv
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