Product Descripition
IML labels for plastic paint bucket injection molding refer to a specialized labeling technique where the In-Mold Labeling (IML) film is integrated directly into the plastic paint bucket during the injection molding process. This method involves placing the pre-printed OPP label sticker paper inside the mold before injecting the molten plastic. As the plastic cools and solidifies, the label becomes a permanent part of the bucket, resulting in a durable, high-quality, and visually appealing finish. This process is particularly advantageous for plastic paint buckets as it ensures that the labels are resistant to wear, moisture, and chemicals, which are essential for the harsh environments these containers often face.
| Product name |
IML in mold label |
| Material |
OPP/BOPP |
| Size |
As your requirement and design file |
| Application |
plastic product(jug,cup etc) |
| Printing type |
Gravure print,up to 10 colors |
| Thickness |
18-110μm |
| Feature |
environmental protection;food grade |
| Packaging |
PE bag+carton+plastic pallet |
Product Show
IML in mold label FAQ
Q:What are the influencing factors of the cut size of the IML in mold label and how to measure it correctly?
1) Mainly shrinkage. The label material and the shrinkage ratio of the injection molding machine will all affect the effect after injection molding. It is necessary to measure and test about the product material, label thickness and the shrinkage of the injection molding machine itself, and finally achieve the perfect effect, which can be completely seamless.
2) Make the correct cut size according to the product. It is best if the customer can provide product samples, and then we can make the cut size based on the samples.
Q:The reason why the IML label cannot be attached to the mold/Reasons for insufficient static electricity of IML labels:
1) There is no static electricity added to the label when it leaves the factory. It is equipped with an static charger/electrostatic generator to add static electricity.
2) The environment is humid and static electricity will run away during shipping. Equipped with an electrostatic device/static charger.
3) If you cannot add static electricity using an electrostatic generator, it may be related to the material of the label. Contact us to confirm the reason.
4) If it is manual injection molding, try using a wet rag and adding water.
5) If it is a robot, it may be caused by static electricity removal at the factory.
Q:The color of the IML label becomes darker after injection molding:
1) The base color of the product is too dark, you can use two layers of white when designing.
2) Thicken and deepen the white ink, or use high-concentration white.
Q:The label color is different from the design file:
1) The customer provides an electronic draft or sample label. After the customer confirms the color and size, the maximum difference between the produced label and the design file is 5%.
2) Determine some spot color numbers according to the Pantone color card.
Production Process
| How to Produce IML label? |
| Design |
The process begins with the creation of the label design using graphic design software. The design must meet the specific requirements for the final product, including dimensions, colors, and any necessary branding or regulatory information. |
| Make cylinder |
Once the design is finalized, printing cylinders (or plates) are created. These cylinders are engraved with the design and will be used in the printing process to transfer the design onto the label material. |
| Printing |
The design is printed onto the OPP(Oriented Polypropylene) label material using the engraved cylinders. High-quality printing techniques, such as gravure or flexographic printing, are typically employed to ensure vibrant and precise graphics. Multiple colors can be printed in layers to achieve the desired design. |
| Drying |
After printing, the labels are passed through a drying process to ensure the ink is fully cured and adheres properly to the OPP material. This step is crucial to prevent smudging and to ensure the durability of the printed design. |
| Cutting |
The printed and dried OPP label material is then die-cut into the exact shape and size required for the specific mold. This step involves using a die-cutting machine to precisely cut the labels, ensuring they fit perfectly within the mold cavity. |
| Delivery |
The final step involves packaging the cut labels. The labels are carefully stacked, counted, and packed into protective packaging to prevent damage during transportation and storage. Proper packaging ensures that the labels remain in pristine condition until they are ready to be used in the injection molding process. |
Company profile
Decai Honorise is a leading manufacturer of heating transfer field, one-stop service comprehensive enterprise. The products involves the following major aspects:High-precision hot stamping silicone rubber roller and wheel,gravure printing rubber roller and various industrial rubber rollers,Thermal transfer film labels and in-mold labeling,Heat transfer machine and hot stamping machine.Integrating production, sales and R&D together. In strict accordance with printing industry standards for production and management. We're own scientific formula, precise processing methods and superb grinding technology, we provide high-quality products with advanced production equipment and strong technical force.
Exihibition&Feedback
Packaging&Delivery
FAQ
1.Are you a manufacturer?
Yes, Actually we have our own factory in wenzhou city of China. This website is our second account.
2.Can you provide samples?
Yes, we can provide you samples for quality checking. Please let us know your requirements, then we can arrange samples according to your requirements. Our samples are free, but the delivery charge is on your side.
3.How can we guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment.
4.What is "IML"?
IML labels are a kind of decorative material that uses OPP/BOPP raw materials and prints customized design artwork on the raw materials through gravure printing technology. After the customer receives the IML label, when injecting the product, the label is placed in the film cavity of the product. Through injection molding, the label attached to the product is integrally formed, which has a good decorative effect.
5.This is the first time to buy the packaging, what information I need to provide in order to get a price?
1)Material of your product
2)Size of the film /your product
3)do you have own orginal design?
4)Order quantity
5)If possiable pls send sample product to us
6.How can we contact you as soon as possible?
You can also reach us by email. You are welcome to send us any questions anytime and we will reply you.
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